Transwater API Sdn Bhd Quantified Business Returns (QBR)

CUSTOMER

PETRONAS Carigali Sdn Bhd (PCSB)’s Terengganu Crude Oil Terminal (TCOT) and Onshore Sludge Catcher (OSC) Plant.PCSB engages in oil and gas exploration and production services. It also offers oil and gas well drilling, as well as engineering, constructing, and commissioning natural gas pipeline and associated facilities.

RESULTS

Savings up to RM300K/annum in OPEX on energy and maintenance cost.

Huge energy saving by replacing 1000W, 400W, 250W and 150W HPS with 480W, 160W, 120W and 80W LED lightings.

Return of Investment (ROI) in 3 years with 5 Years Manufacturer Warranty and ZERO maintenance required.

Expected lifespan more than 10 years!

CHALLENGES

PCSB need to replace the current faulted and/or deteriorated street, perimeter & emergency lighting at TCOT and OSC from pressured gas to LED. The existing lightings model already more than 23 years installed and the OEMs are no longer able to provide spare parts. The existing gas discharged perimeter and street lightings at TCOT are running on 415VAC (3 phase 3 wire system). 415VAC ballast spare parts are no longer available in the market.

SOLUTION

Retrofit project to install 484 pieces of LED Floodlights and Streetlights (Ex and Non-Ex) replacing existing Conventional Lighting. TRANSWATER engineer provided ROI calculations together with technical proposal.

CUSTOMER

Department of Environment (DOE), Malaysia

RESULTS

The locations approved by the Malaysia Department of Environment (DOE), strategically located in residential, traffic and industrial areas to detect any significant change in the air quality which may be harmful to human health and the environment.

Each monitoring station provides real-time data to the National Environmental Data Centre (NEDC).

Parameters of the continuous air quality monitoring stations includes PM-10, PM-2.5, NO-NO2-NOx, SO2, CO and O3.

Meteorological parameters such as wind speed and direction, relative humidity and temperature were also integrated with the monitoring of air quality.

CHALLENGES

This Environmental Quality Monitoring Program for Air Component require to develop and install of 65 units of Continuous Air Quality Monitoring (CAQM) stations, 14 units of Manual Air Quality Monitoring (MAQM) stations and 3 units of Mobile CAQM all over Malaysia. Those stations will provide continuous data to National Environmental Data Centre (NEDC) to generate Air Quality Report for Government and to publish daily Air Pollution Index (API) to public. PM2.5 as a new parameter for API was established in this program.

SOLUTION

68 units of TEOM 1405-DF and 56 units of Gas Analyzer was used for over 65 CAQM stations and 3 Mobile CAQM units. Both particulate and gas analyser was continuously and simultaneously measure and provide real time measurement at station and transmit the data through wireless signal to NEDC to generate the report and publish the data. Those analyzer utilize the individual measurement method (approved by USEPA) for measurements with excellent short-term precision and fast respond to improves data accuracy and reduces maintenance.

CUSTOMER

Sembcorp Myingyan Power Company Limited

SOLUTIONS OFFERED

Emerson offered major components for the gas conditioning system, such as Filter, Heat Exchanger, Pressure Regulating Skid, Metering Skid and Flow Computer, etc.

BENEFITS TO CLIENT

One-Stop Solution

Very strong understanding of the design and integration of the components since Emerson is the manufacturer of the major components offered

Strong Project Management Team that ensured that the project was delivered on schedule

CUSTOMER

TNB Pasir Gudang, Johor

RESULTS

50% lower initial cost for RM105 (USD 5K LP/Unit) if were to compare with the aged control valve which costs approximately USD 10K LP/Unit. In addition, by switching to regulator,the maintenance cost is lower by 40%.

CHALLENGES

Customer doesn’t want to modify their pipeline and has constraint of space due to the limited budget. They also want dP control that is suitable for seal oil application and at the same time, fast response is required.

SOLUTION

MR105 fits perfectly physically and by application without the need of modification of pipeline at site. MR105 has been an excellent unit for seal oil application based on principal’s track record. Our service team had provided full support on the installation of these units.

CUSTOMER

Exploration and production (E&P) company, subsidiary of national oil company.

RESULTS

Millions of Ringgit Savings in CAPEX by renting 1 portable Accufflow MPFM unit instead of purchasing 4 permanent MPFM units

Thousands of Ringgit Saving annually in in OPEX due to low maintenance, simple to operate design, high range ability & accuracy, and local expertise.

High level of availability, reliability and measurement accuracy

CHALLENGES

After many years of operation, the well production now has higher water cut of up to 93% and higher Gas Void Fraction (GVF) of more than 90% Existing test separators were not able to perform accurate and reliable well testing due to process change. The existing meters on the test separator were not accurate enough due to high wear and tear of the liquid positive displacement meter and low down ratio of the orifce gas meter.

SOLUTION

A single Accuflow Multiphase Flow Meter (MPFM) portable unit was rented and used on rotation for four platforms, saving the need to purchase four separate permanent units. Accuflow MPFM is compact and able to provide accurate and repeatable well test date. Contract TRANSWATER’s engineers to operate and conduct maintenance for 3 years together.

CUSTOMER

Air Products Banting Hydrogen Plant

RESULTS

Displaced 9 units Kuhme PSA valve with total booking value: $52K.

CHALLENGES

Aging PSA Valve at Banting Hydrogen Plant

Current brand: Kuhme Valve – poor after sales support (no spares and service expertise support)

SOLUTION

Performed site walk in March 2017 on total 17 units Kuhme Valve for PSA application

Engage with end user on the full spec, site validation on F to F dimension etc

Offered Fisher ET

CUSTOMER

PETRONAS Penapisan (Melaka) Sdn Bhd (PPMSB)

RESULTS

Fisher EZ OVT had been installed since February 2015 till 2017, no passing issue, only change soft parts as routine maintenance.

Since 2015 – 2017, PPMSB had replace 8 units Maso vent valve to EZ OVT

CHALLENGES

Competitor valve is having frequent trim passing issue due to catalyst damaging the plug and seat, duration 6 – 9 months

PPMSB maintenance team suffer from high maintenance routine for the valve.

Impact on manpower cost, material cost and plant efficiency.

SOLUTION

Proposed and offered FISHER EZ-OVT CV

CUSTOMER

PETRONAS Kertih Refinery (PPTSB)

RESULTS

Customer has expressed their gratitude and great impression on the performance shown by the team.

CHALLENGES

In Jan 2018, a critical valve running the compressor is showing Fluctuating symptom & causing plant trip due to leakage at Actuator.

The plant reliability is at stake and may lead to plant shutdown

No available spare is available for immediate replacement.

SOLUTION

Proposed and offered FISHER ACTUATOR 1B.

Actuator delivered on-time within 4 weeks instead of 9 weeks

Murphy Sarawak Oil Co. Ltd

SCOPE OF WORK

Scope included site survey of the original installation, proposed new valve & actuator model inclusive of new actuator control system. Factory Acceptance Test at was successfully conducted at TRANSWATER PPS facility. The valve and actuator were then decoupled and shipped separately to Singapore and Bintulu. In Singapore, the valve was installed onto the FSO and hydrotested. The FSO then sails to Bintulu waters, where the actuator is to be installed for Site Acceptance Test and commissioning works.

CUSTOMER

 

Murphy Sarawak Oil Co. Ltd

SCOPE OF WORK

To provide engineering for the fabrication of the are meter, using Sick Maihak Ultrasonic transducers and processing unit (MCUP).

Complete assembly was fabricated in Malaysia.

Supported Murphy in the installation and commissioning of the supplied ate meter at their offshore platform BE-SA (Engineering, procurement, installation and commissioning services).